Electronics Control System
- Easy management of data
- Digitalization of manual equipment
- Integrated control system for multiple stages
Some companies still utilize manually controlled equipment such as industrial ovens, grinders, and more. They face multiple issues due to the manual operation of these equipment and systems, including human error leading to bad batches, delays in production, and more problems. Upgrading the equipment can be very costly, so investing in new machinery isn’t feasible.
Custom control systems were built to automate and coordinate manually controlled existing systems for clients. In each case, machinery was digitized with feedback control features to automatically adjust process execution based on electronic reports. A central computer interface was implemented to enable control of multiple machines and systems using a single terminal. Additionally, an automatic operational history recording system was built for specific clients which would generate performance reports and store them electronically. Based on requirements, clients could also program special custom processes with multiple stages for execution on different machines.
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Multiple advantages resulted from the implementation of these control systems in complex processes with many equipment units. Digitization of various processes resulted in the elimination of errors during the execution of repetitive functions with many stages and precise specifications. Furthermore, the implementation of centralized computer control drastically reduced staffing costs as multiple roles were replaced by a single controller. Collection of electronic performance reports ensured the security of data and adjustment of processes to maximize efficiency. Furthermore, the ability to program custom functions resulted in improved satisfaction and speed of production.
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